A Brew on Premise is an interesting business model. It's essentially homebrewing away from home.
You visit the BOP, brew a recipe of your choosing, return to bottle the beer, then take it home and drink it. The benefit of this model is that you don't need to have your own equipment or deal with the hassles of cleaning up – two of the main deterrents for would-be homebrewers.
I've been fascinated by these places for quite some time and have even had thoughts of opening my own.
I recently met Josh Jeffi who actually works at a BOP called The Brew Kettle in Ohio. He generously agreed to write a guest post that sheds some light on a successful BOP and gives us some info on how the business operates.
Enter Josh
I used to brew beer every six months at The Brew Kettle. Knowing that I wanted to start home brewing, I figured I would see if TBK was hiring thinking it would teach me more about the brewing process.
I have been working in the BOP for six months as a Brewery Assistant and in that time I have learned so much more about brewing not only from doing it, but talking to my coworkers who all home brew and interacting with customers.
How The Brew Kettle system works
The Brew Kettle BOP is open Monday through Saturday and brews 96 customer batches a week or twice daily. Each kettle is 15 gallons and gives the customer 72 22-ounze bottles. The process is easy to say the least, even for a beginner.
It begins by picking a recipe. Customers have over 70 different beers to choose from, each ranging from $120-$150 per batch.
Once they decide on the recipe, customers then go to the grain station and measure out all the whole grains the recipe calls for. From there, the customer will measure out the unhopped malt extracts needed and gather either whole hops or hop pellets depending on the recipe.
The Brew Kettle uses malt extract simply because of the ease and the amount of time it saves for the customer. They proceed to add the ingredients when the recipe calls for it and after about two and a half hours the beer is pumped through a heat exchanger and into a fermenter for storage.
Once in storage, the staff adds the specific yeast to the fermenter. The customer will then come back in two to four weeks to bottle the beer. Customers buy their bottles the first time for 60 cents apiece and bring them back every time they bottle. There is a bottle sanitation station which customers use before they bottle their beer.
Customers can also make and purchase their own custom waterproof labels for $20. If you go to the BOP, you can see some of the various customers labels on display above the bottling machines. In some case, customers come to brew for a special occasion like a wedding or graduation ceremony. For that very occasion, customers can bypass the bottling and just have their beer kegged. The only additional cost is the deposit for the keg.
Customer feedback
In the past six months, I have really gotten to know a lot of the customer base. TBK has a large number of repeat brewers. Some just come by themselves while others come in large groups. There are birthday parties that brew, bachelor parties, and even wedding anniversary brew sessions. They all love coming to TBK to brew.
I really enjoy hearing from first timers on how easy they thought brewing beer was and how they can’t wait to do it again.
The only complaint I hear is not from bad beer or customer service, it’s because of the wait list to get a kettle. As of now, the earliest available openings are in February of 2012. I personally contribute that to the recent increase in popularity of craft beer and home brewing. I get asked all the time if TBK plans to expand to BOP and the truth is, I don’t know. Right now things are going so well and with a lack of competition in the area, I doubt any expansion to the BOP is in the works.
I have an enormous amount of fun working, if you can call it work, at TBK. I am only there on Tuesday nights and the occasional Saturday because I only work there part time. When I am working, I enjoy talking to customers about beer and the process that is brewing.
Brewing at TBK is a relaxing experience where you can enjoy some of the award winning TBK beer while you make a batch of your own. Check out the website for a list of all the beers you can make along with other information like the food menu, production beers, and brewing information.
Billy: I'll close with a local video Josh showed me about The Brew Kettle. Thanks for the post, Josh. It looks like TBK is doing well and with the increased popularity of craft beer and homebrewing, I wouldn't be surprised to see more of these venues open.
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Doug says
August 5, 2011 at 9:59 amNice post, Billy and Josh. I’ve considered the possibility of opening one of these as well. Seems like a great way to pursue (and afford) our passion for homebrewing while sharing it with others. Thanks for the behind-the-scenes intro.
Sean says
August 5, 2011 at 10:05 amGreat Story!
Mike says
August 5, 2011 at 10:51 amWow. This is a very cool idea. Hmm… I think Massachusetts would love something like this…
James says
October 26, 2011 at 4:28 amIf you’re not too far, you could go to Incredibrew in Nashua, NH.
Ethan D says
December 2, 2012 at 11:06 amIncredabrew, in Nashua, NH Barleycorns in Natick, Ma. Or Deja Brew in Shrewsbury, MA
Jim says
August 16, 2011 at 7:27 amI first brewed at a BOP here in Chicago, four batches, before starting brewing at home. It went out of business many years ago.
Billy B. says
August 16, 2011 at 9:43 amThat’s too bad, but from what I’ve heard these places have a hard time achieving success, which is why I was so drawn to The Brew Kettle’s story.
U, Steve says
November 15, 2011 at 6:47 pmBilly,
Your Dad and I need to open one of these places. With Sloppy’s on the menu as well its sure to be a winner.
Billy B. says
November 16, 2011 at 9:57 amYES!
Cliff Cochran says
December 1, 2012 at 5:23 amYears ago I did something like this up in New Jersey. For years now I’ve been kicking around the idea of opening up a business like this. I just don’t know where to purchase the kettles/equipment. Any suggestions getting something like this started. I’m currently in Afghanistan but looking to jumpstart something like this down in Texas when I get back.
v/r
Cliff
Sam Gleason says
June 18, 2017 at 7:27 amCliff,
If you’re still looking for a Cask BOP I’ve got one I bought in Canada and have had in storage since 2012 in Meridian, Idaho (Boise area).
Send email if interested in a joint venture or if you just want to buy it from me.
Sam
John Durrant says
April 8, 2018 at 5:04 pmHello Sam,
Do you still have the brew equipment?
Please let me know.
John from Coeur D Alene
Dan Furlong says
March 8, 2014 at 2:40 pmLove reading info about BOPs. I volunteer at the Flying Barrel in Frederick, MD, a beer and wine supply shop, and BOP and WOP, in business since 1980. Our BOP goal is simple…help the initiate gain the confidence to brew at home.
Dan Furlong
Bob Buerger says
December 8, 2014 at 7:32 amNearly 3 years ago, I took part in a “learn to brew” class at Flying Barrel; Dan was one of the mentors of that class. I have since moved away to Virginia Beach, VA (sadly no BOPs down here), but I have great memories of Dan, brewing with him, and learning from him. These folks are great to deal with. And yes, I am finally (almost) ready to brew at home!
Bob B.